μRepRap is a do-it-yourself micron and sub-micron fabrication system that adapts RepRap principles to build extremely small devices using common materials and simple workshop techniques. It demonstrates repeatable positioning down to about 1-3 μm across a working volume on the order of millimetres: the PIKA V0.02 hardware achieves roughly 1 μm repeatability and reliable ≈10 μm accuracy in an ≈8 mm cube, deposited UV resin droplets as small as 4 μm, and cured 9 μm resin lines with a fibre-optic probe. An earlier MAUS variant reached ~5 μm best-case positioning over a 4 mm square but is deprecated. Examples include a 0.5 mm "Benchy" printed with 4 μm layer height.
The system combines a compact 3‑axis flexure stage driven by NEMA17 steppers (400‑step; 200‑step acceptable), G-code control (GRBL/Arduino compatible), USB microscopes (≥8 MP) plus a 100-200× bench microscope for inspection, and probe-based deposition. Probes range from hypodermic needles for engraving to electrochemically etched wire or optical fibres for UV curing; PIKA can etch its own probes. Additive material currently demonstrated is UV nail-gel resin transferred by capillary action, producing sub‑15 μm droplets and cured in‑place with a UV LED; oxygen inhibition and solvent evaporation impose material limits. The aim is to democratize micron fabrication and iterate toward printable parts, assembly/handling methods, and micro-scale mechanisms (folds, hinges, flexures) needed for complex 3D devices.
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